Bipolar Membrane (BM) Single Element Technology 

bm chlor alkali electrolysis plant

BM2.7 – Zero-Gap Membrane Electrolysis for Maximum Energy Savings 

For nearly 30 years, the BM2.7 single-element series has set benchmarks in Chlor-Alkali electrolysis. With the latest BM2.7 v7 generation, power consumption has been reduced to below 1,960 kWh/t NaOH at 6 kA/m² – combining proven single-element design with an innovative elastic element for full zero-gap operation. 

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BM2.7 Single-Element Cells

Key Benefits

Enhanced energy efficiency

  • More uniform current distribution to membrane.
  • Better release of gas bubbles to reduce any possible stagnation of gas transport inside the cell.

Extended membrane service life:

  • Membranes run in optimal contact to ensure zero gap across full active area and increase membrane service life

Maximum operational safety:

  • Flooded compartments even in stand-by mode prevent chlorine and hydrogen from mixing.
  • Continuous feed and precise gas-liquid separation stabilize pressure and extend membrane life.

Smart Maintenance:

  • Decreased assembly time
  • Easy cathode electrode replacement
  • Improved outlet hose connection

Continuous BM Evolution Since 1989

From the BM2.7 v3 with acidified operation in 1997 to the first full zero-gap cell in 2012, each BM generation has introduced pioneering improvements. The new generation, BM2.7 v7, was launched in 2025, and offers strong performance with a power consumption of less than 1.960 kWh/t NaOH, a smart maintenance with a decreased assembly time, easy cathode electrode replacement and an improved outlet hose connection. Last but not least, the next generation supplies a superior resilience due to a simplified cell design and better cathode protection. 

1989

First BM Electrolyzer

Since our first BM electrolyzer in 1989, we have been continuously developing the BM series. We look back on over 30 years of development.

1997

BM2.7v3

BM2.7v3 was the first laser welded cell where internals on the anode side allowed acidified operation.

2012

First Full Zero-Gap Cell

Launch of the first full zero-gap cell with generation 6, introducing pioneering performance improvements. A new V-Shape downcomer is introduced, ensuring an ideal distribution of brine with uniform density and temperature within the anode compartment.

cell taken out of bipolar membrane electrolyzers
2019

BM2.7v6plus

In 2019, BM2.7v6plus was launched - a full zero-gap cell featuring a flexible elastic element in the proven BM single-element design. The 6plus generation reduced power consumption to below 1,980kWh per metric ton of NaOH at 6kA/m².

2025

Launch BM2.7 v7

The latest-generation BM2.7 v7 offers strong performance and meets customer requirements with numerous innovative enhancements for the improvement of electrolysis processes: 

  • Power consumption of less than 1.960 kWh/t NaOH, setting a new benchmark.
  • Smart maintenance with a decreased assembly time, easy cathode electrode replacement and an improved outlet hose connection.
  • Superior resilience due to a simplified cell design and better cathode protection.

Lifecycle Service For BM

We provide tailored lifecycle support – from spare parts and maintenance to complete service packages for BM2.7 electrolyzers.

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Get in Touch With Our Experts

Whether you’re planning your first Chlor-Alkali project or looking to modernize existing plants – our team supports you with the right technology, engineering expertise, and service solutions. 

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