Chlor-Alkali Service
Solutions

Your Partner Throughout the Entire Plant Lifecycle

We offer holistic service solutions for the entire lifecycle of your chlor-alkali plant – from commissioning to modernization. With thyssenkrupp nucera’s 360° Lifecycle Service, you receive tailored technical services designed to meet your specific needs. Our goal: maximum plant availability, top-tier safety, and optimal performance – worldwide.

Why Choose thyssenkrupp nucera?

Our 360° Chlor-Alkali Services are designed to precisely meet your individual requirements and help you in achieving a world-class plant performance. With a modular portfolio, we offer:

Technical Excellence & Fast Execution

Our services are tailored to your plant – ensuring maximum efficiency, availability, and reliability.

True Partnership

Through close collaboration and continuous support, we build trust and ensure long-term success.

Flexibility & Customization

Choose exactly the services you need – from targeted support to full-service solutions.

Safety & Sustainability

We implement the highest HSE standards – aiming for zero accidents and maximum asset longevity.

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Our Service Portfolio

The lifecycle cost, performance, efficiency and safety of a plant strongly depend on the appropriateness of the service provided for each single component of the plant. Choose from our 13 specialized service products – individually or as a tailored package. Our experts support you with deep technical know-how and decades of industry experience.

Overview of Service Modules:

Sustain

Comprehensive and long-term for our customers throughout the entire plant lifecycle
Fast access to experiences and know-how of thyssenkrupp nucera and its competence network
Single point of contact for all relevant issues

Highly qualified supply chain partner in OEM quality
Certified and well tested components
Ensure optimal cell performance
Single point responsibility
Prompt delivery by warehousing concept of key components

Customized full-service maintenance projects executed by thyssenkrupp nucera completely with:

Safety first – Zero accidents
Experienced professionals
Single point of responsibility
Guaranteed schedule to minimize downtime
New system guarantee

Staff

Evaluate the performance of the plant – on a regular basis or after an and make recommendations
Effective problem-solving with root cause analysis
Access to know-how of thyssenkrupp nucera and its competence network
Early identification or prevention of issues
Thus reducing power consumption and optimizing

Presence of thyssenkrupp nucera experts to site
Immediate assistance to ensure quick, resolution and minimal downtime
Skill development of the on-site team
Sharing knowledge and best practices

Refreshing the know-how of your engineers and operators
Improve knowledge about technological fundamentals and operating procedures
Identify risky operating practices
Improve operating procedures
Elevate safety levels, Reduce costs & downtime

Plant Safety Review and HAZOP consulting services
Expertise by thyssenkrupp nucera through valuable insights to improve plant safety
Systematic approach to identify potential hazards and operability problems
Improved operational safety by thyssenkrupp nucera

Revamp

Investigation studies to identify areas for improvemt
Tailor-made plant revamps, engineering for customer’s chlorine plant
Experienced revamp team for best practice solutions
Lean project execution & lean cost
Maximizing the profitability of plants with minimal conversion effort and shortest downtimes

Skid mounted Sulphate Removal Unit with

Purge recovery for emission and OPEX reduction
Minimization of liquid saline emissions
Reduction of salt losses (8% – 9 %)
Reduction of water losses (80% to 90%)
Reduction of costs for liquid emissions
Attractive ROI by saving salt and water

Electrolyzer Maintenance Switch (EMS) significantly enhances the safety and efficiency of electrolyzer maintenance by reducing the residual voltage to safe levels
Ensuring electrical safety and integrating seamlessly into existing operating procedures
Time reduction between draining and the start of maintenance activities reducing down time

Plastic and metal headers to ensure high quality and long service life
Experienced PipeTech project team
Lean project execution with single point of responsibility
Long term material know-how and know-why for plastic and metallic piping
PipeTech R&D with own test facility

Upgrade

Upgrade to latest cell element generation
Reaching power consumption less than 1,960 kWh / mt NaOH 100%
Experienced revamp project team
Start of a new product lifecycle
Improved product quality
Higher plant availability
Lower repair & maintenance cost

Digital

Protection of the customers’ assets by
- Cell Voltage Monitoring system (CVMS)
- Insulation Monitoring System (IMS)
- Busbar Symmetry Monitoring System (BSM)
On Demand start-up support
Performance analysis by UI-Curve wizard
Cell element administration
Safeguard functions, SIL 2 and ex-zone possible